The high precision roundness tester machine ensures exceptional accuracy with precision circular gratings for data acquisition, suitable for automotive, aerospace, and manufacturing applications. This roundness measuring machine offers arc processing, automatic contour discontinuity detection, and manual elimination to reduce human error. Compatible with Windows XP and 7, it integrates easily into existing setups.
High Precision and Durability in Roundness Testing
Flexibility and System Compatibility of Roundness Measuring Instrument
The roundness tester is used in high-precision industries like automotive, aerospace, machinery, and electronics. It measures roundness errors in components such as bearings, gears, and shafts, ensuring they meet strict tolerances. It helps identify machining issues, improve efficiency, enhance quality, reduce scrap, and lower costs. Roundness testers are also valuable in R&D for product design and optimization.
Model | SISCO-RT-1000AE | |
Measuring Range | Max. Dia. | Φ380mm (expandable) |
Min. Inner Dia. | Φ5mm | |
Max. Height | 420mm | |
Spindle Accuracy | Radial Error | ±(0.025+5H/10000)μm |
Axial Error | ±(0.02+6X/10000)μm | |
Workbench | Table Dia. | Φ200mm |
Rotation Dia. | Φ380mm | |
Load Wt. | 25kg | |
Adjustment Range | Adjust the eccentricity ±2mm; adjust the level ±1° | |
Rotation Speed | 0-12 rpm | |
Horizontal Arm | Horizontal Moving Distance | 150mm |
Moving Speed | 0.5-6mm/s or manual | |
Sensor | Range | 500μm (Radius difference) |
Resolution | 0.005μm | |
Stylus Shape | φ2mm Ruby tip (φ1mm、φ0.5mm optional) | |
Meas. Force | 1-12g | |
Data Acquisition | Imported grating 7200 points/cycle | |
Magnification | Arbitrary to maximum 200,000 times | |
Air Source | 0.45~0.80Mpa | |
Air Consumption | ≥0.2 m³/min | |
Power | AC 220V/110V ±10% 50Hz | |
Environmental Conditions | Temperature (T): 10~30℃; relative humidity (RH): <85% |
Q1: What is a roundness tester?
A1: A roundness tester is a precision measurement tool used to evaluate the roundness or circularity of a workpiece. It measures how closely a part conforms to a perfect circle by detecting deviations in its surface profile. The tester typically uses a high-precision probe that rotates around the part, collecting data to analyze any irregularities or deviations from ideal roundness. Roundness measuring machines are essential in industries such as automotive, aerospace, and precision manufacturing, where even the smallest deviations can impact the performance and quality of components like shafts, bearings, and gears. These testers help ensure that parts meet strict tolerances and maintain high levels of quality and functionality.
Q2: How does a roundness tester work?
A2: A roundness tester works by measuring the deviations of a workpiece's surface from a perfect circle. The part is placed on a rotating spindle, and a high-precision probe contacts the surface as the workpiece spins. The probe collects data points around the circumference, detecting any variations in radius. The tester’s software then analyzes this data, comparing it to an ideal circle, and calculates the roundness errors. These errors are displayed in numerical or graphical form, providing insights into the part’s quality and precision. The roundness measuring tool ensures that components meet stringent tolerances, critical for industries like automotive, aerospace, and precision manufacturing.
Q3: What is the difference between roundness tester and cylindricity tester?
A3: A roundness tester measures the deviation of a workpiece's surface from a perfect circle, focusing on assessing the roundness or circularity of a part along its circumference. It is primarily used to check the geometry of parts like shafts, bearings, and rings, ensuring they maintain consistent circularity. In contrast, a cylindricity tester measures the overall roundness and straightness of a cylindrical part, checking both its circularity and the straightness of its axis. While a roundness tester focuses solely on the cross-sectional shape, a cylindricity tester evaluates the entire geometry of the cylinder, including any deviations along the length of the part, ensuring that the part is both round and straight along its axis. Thus, cylindricity testing provides a more comprehensive analysis of a cylindrical part’s geometry, making it suitable for applications where both roundness and straightness are critical.
Tips: The usage requirement of the roundness tester machine
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